Custom Rigid-Flex PCBs for Integrated Electronic Systems

Show the flat board outline and the final installed position of each rigid section. Mark the flexible regions, bend directions, required radii, clearances, and any mechanical restraints. State whether bending happens only during installation or repeatedly in use, and provide the intended motion and cycle requirements when applicable. These details allow the stackup and rigid-to-flex transitions to be reviewed together before fabrication.

Cost and lead time depend on the layer stackup, number and layout of rigid sections, flexible interconnect construction, materials, board dimensions, quantities, and required inspection. Features such as microvias, multiple lamination steps, impedance control, or special surface finishes can also affect the build plan. Send complete design files and expected order volumes so XinshunPCB can review the requirements and provide a project-specific quotation.

Provide Gerber or ODB++ data, drill files, a fabrication drawing, quantities, and your requested schedule. Include a layer stackup that identifies rigid and flexible regions, finished thicknesses, materials, copper requirements, and surface finishes. Add a flat outline and an installed-shape drawing showing bend locations, coverlay, and any stiffeners. For assembly, include the BOM, placement data, and assembly drawings.

Identify the conductive and dielectric layers in each rigid and flexible region, including which layers continue through the flexible interconnects. Specify material types, copper weights, finished thicknesses, coverlay, and any unbonded flex areas or stiffeners. Mark impedance-controlled circuits and their reference layers where required. XinshunPCB can review the drawing alongside your layout and mechanical requirements before the construction is finalized.

Consider rigid-flex construction when several rigid board sections need to connect within a compact enclosure or fold into a defined three-dimensional shape. Integrated flexible connections can reduce separate cables and connectors. The choice should be reviewed against assembly access, serviceability, mechanical movement, and production cost. Share your enclosure and board layout so XinshunPCB can discuss whether rigid-flex suits the product.