Build custom PCB assemblies with turnkey, consigned or partial component sourcing. Coordinate SMT and through-hole assembly, programming, inspection and agreed testing for prototypes and repeat production. Share your BOM, placement data and build requirements for a project-specific quote.
Build custom PCB assemblies with turnkey, consigned or partial component sourcing. Coordinate SMT and through-hole assembly, programming, inspection and agreed testing for prototypes and repeat production. Share your BOM, placement data and build requirements for a project-specific quote.
Plan component sourcing, board preparation, soldering, and inspection around your design, quantities, and delivery requirements.
Custom SMT PCB Assembly
XinshunPCB supports custom surface-mount and mixed-technology PCB assemblies. Choose turnkey, consigned or partial component sourcing and define inspection, programming and functional test coverage around your project. Prepare the released BOM, placement data, fabrication files and test requirements before requesting a build.
Turnkey, consigned, or partial component sourcing to match your supply plan
Single- and double-sided SMT with mixed-technology options reviewed per design
Prototype and repeat builds with agreed inspection, testing, and documentation
Explore PCB assembly examples and discuss a build matched to your circuit, component packages, and application. Specify sourcing preferences, board quantities, programming, and test requirements so XinshunPCB can review the complete assembly scope.
Review the assembly planning parameters below for component placement, board handling, soldering, and testing. Listed process limits and specialist options are reference targets; availability, inspection coverage, and acceptance criteria are confirmed by XinshunPCB after reviewing your design and BOM.
Placement & Components
Parameter
Capability / Review Target
Single- and double-sided assembly
SMT and through-hole; large parts and BGAs on either side, subject to process review
Smallest component
01005 target; 0201 standard reference
BGA / micro-BGA pitch
Down to 0.2 mm (0.008 in); packages above 1,000 balls require review
IC / leaded-component pitch
Down to 0.2 mm (0.008 in)
Placement accuracy
±0.025 mm reference target
Machine-placed component size
Up to 2.2 × 2.2 × 0.6 in
Advanced packages
BGA, micro-BGA, CSP, QFN, LGA; flip-chip and PoP up to 3 tiers subject to feasibility review
Other components
LEDs, resistor/capacitor networks, electrolytics, potentiometers, sockets, and SMT connectors
Board Handling
Parameter
Capability / Review Target
Board dimensions
0.5 × 0.5 in to 24 × 24 in; confirm large-format tooling
Board thickness
0.010–0.250 in (0.25–6.35 mm)
Board layer count
Single-sided through 40+ layers; assembly feasibility reviewed separately
Outline and panelization
Custom outlines; tab routing, breakaway tabs, V-scoring, or combined routing and V-scoring
Board materials
FR-4 / high-Tg, polyimide / flex, aluminum or copper metal-core, Rogers, and rigid-flex
Surface finishes
HASL / SMOBC, ENIG, ENEPIG, immersion silver or tin, electrolytic or electroless gold, and OSP
Fiducials
Preferred; designs without fiducials require alignment review
Plan fine-pitch placement, board support, protective treatments, and testing around your assembly requirements. Specialist processes and package limits are evaluated during engineering review.
Fine-Pitch & Advanced Packages
Plan stencil apertures, pad geometry, solder volume, and reflow profiles for BGA, QFN, LGA, and other dense packages. Very fine pitch, flip-chip, and stacked packages require a package-specific feasibility review.
Package review
Large-Format & Double-Sided SMT
Review panel dimensions, component height, support tooling, and reflow sequence for large boards and assemblies populated on both sides. Confirm handling limits before panelization.
Board support
Conformal & Nano Coating
Select protective treatments around the operating environment, masking areas, connectors, and rework needs. Coating chemistry, thickness, and any specialist nano-coating process are agreed during review.
Environmental protection
Underfill & Encapsulation
Evaluate underfill or encapsulation for assemblies exposed to vibration, shock, or thermal cycling. Material compatibility, curing, inspection access, and repairability determine the suitable process.
Mechanical protection
Electrical & Functional Testing
Match ICT, flying-probe, boundary-scan, and functional checks to test access and fault coverage. Define fixtures, firmware, limits, and reporting before production begins.
ICT / FCT
Box Build & Final Integration
Coordinate PCB assemblies with cables, connectors, enclosures, and final system checks. Specify mechanical drawings, programming, labeling, and packing requirements in the build package.
System integration
Fine-Pitch & Advanced Packages
Plan stencil apertures, pad geometry, solder volume, and reflow profiles for BGA, QFN, LGA, and other dense packages. Very fine pitch, flip-chip, and stacked packages require a package-specific feasibility review.
Package review
Large-Format & Double-Sided SMT
Review panel dimensions, component height, support tooling, and reflow sequence for large boards and assemblies populated on both sides. Confirm handling limits before panelization.
Board support
Conformal & Nano Coating
Select protective treatments around the operating environment, masking areas, connectors, and rework needs. Coating chemistry, thickness, and any specialist nano-coating process are agreed during review.
Environmental protection
Underfill & Encapsulation
Evaluate underfill or encapsulation for assemblies exposed to vibration, shock, or thermal cycling. Material compatibility, curing, inspection access, and repairability determine the suitable process.
Mechanical protection
Electrical & Functional Testing
Match ICT, flying-probe, boundary-scan, and functional checks to test access and fault coverage. Define fixtures, firmware, limits, and reporting before production begins.
ICT / FCT
Box Build & Final Integration
Coordinate PCB assemblies with cables, connectors, enclosures, and final system checks. Specify mechanical drawings, programming, labeling, and packing requirements in the build package.
Rigid, flex, rigid-flex, HDI, metal-core, and SMT production lines cover a broad range of PCB and PCBA needs.
Consumer Electronics
Custom PCB fabrication and assembly for wearables, smart-home devices, wireless audio and portable electronics. XinshunPCB supports design review, component sourcing and project-specific inspection from prototype to production.
Practical answers to help you prepare an SMT assembly order, choose a sourcing model, define inspection and testing, and move from prototypes to repeat production.
Specify whether you need turnkey component sourcing, a fully consigned kit, or a combination of purchased and customer-supplied parts. Identify the sourcing responsibility for each BOM line and provide packaging, quantity, and condition details for supplied components. XinshunPCB reviews availability, approved substitutions, kit completeness, and any additional parts needed for setup before confirming the build.
Yes, single-sided, double-sided, and mixed-technology assemblies can be reviewed for the same project. Provide drawings that clearly identify component side, polarity, height, and any soldering restrictions. Board support, panelization, reflow sequence, and the process for through-hole parts are evaluated against the design before production is agreed.
Keep the approved BOM, fabrication data, placement files, drawings, firmware, and test procedure under a clear revision number. Record any prototype changes and confirm which version is released for the next build. Review component availability, approved alternatives, panelization, inspection results, and packing requirements with XinshunPCB so repeat production follows an agreed configuration.
Describe the defects or functions that must be checked and the acceptance criteria for the finished assembly. SPI, AOI, and X-ray address different process and joint-inspection needs, while electrical and functional tests depend on circuit access and a defined test procedure. Supply required firmware, fixtures, test points, operating conditions, and pass/fail limits so coverage and reporting can be included in the quotation.
Key factors include component availability, BOM complexity, board quantity, package types, panelization, sourcing responsibility, and the agreed inspection and test scope. Programming, coating, underfill, custom fixtures, or enclosure integration can add preparation and processing time. Share your required delivery date and approve the build package and component substitutions promptly; the project schedule is confirmed after review.
Send the BOM with manufacturer part numbers, reference designators, quantities, and approved alternatives, together with Gerber or ODB++ data, placement coordinates, and assembly drawings. Include the board revision, build quantity, sourcing preference, and target schedule. Provide programming files and test requirements when applicable so XinshunPCB can quote the complete assembly scope.
Have a new project or custom PCB requirements? Simply fill in your project details below. XINSHUNPCB's FAE engineering team will analyze your specifications and deliver a detailed formal quotation along with free engineering advice within 2-24 hours.
24-Hour Fast Turnaround
Detailed formal quote & lead time provided within 2-24 hours.
100% Privacy & NDA Protection
Your contact info and project specs are kept strictly confidential.
Free Engineering Consultation
Experienced FAE support to help optimize your specifications.
Connect with Our Experts
Need a reliable manufacturing partner for your next project? Our global support team is standing by.
Tell Us Your Requirements
Trusted by global integrators for PCB manufacturing, enterprise hardware, and high-reliability deployment solutions.